Cape Town, South Africa – Neptek is proud to announce the successful commissioning of a Zero Pressure Driven Roller Conveyor System for APL Corrugated at its manufacturing facility in Epping, Cape Town.
The conveyor system was specifically designed to transport strapped corrugated bundles from the bundling machine to the pallet load former, creating a highly efficient and streamlined material handling process. By automating the transfer and accumulation of product between these critical production stages, the system helps improve throughput, reduce manual handling, and enhance overall operational efficiency.
Utilising advanced PLC-controlled zone technology, the conveyor is divided into independently controlled zones that allow for zero pressure accumulation. This means that bundles can accumulate on the conveyor without making contact with one another, ensuring smooth product flow while maintaining product integrity.
Key Benefits of the System
✅ Energy Efficient Operation
The conveyor is powered by low-voltage 24V DC motor-driven rollers, significantly reducing energy consumption compared to conventional conveyor systems while lowering operating costs.
✅ Elimination of Product Damage
Zero pressure accumulation ensures that corrugated bundles remain separated during conveying and accumulation. Because bundles do not touch one another when the line backs up, the risk of product damage, crushing, or scuffing is virtually eliminated.
✅ Improved Production Flow
The PLC-controlled zones enable intelligent product management, allowing the system to respond dynamically to downstream conditions while maintaining a continuous and efficient flow of material.
✅ Reduced Maintenance and Increased Reliability
The use of distributed 24V DC drive technology minimizes mechanical complexity and contributes to a highly reliable, low-maintenance conveying solution.
This installation demonstrates Neptek’s ongoing commitment to delivering innovative automation and materials handling solutions that improve productivity, reduce operating costs, and protect product quality for manufacturers throughout Southern Africa.
About Neptek
Neptek specializes in automated warehouse solutions, conveyor systems, packing machinery, palletising systems, and turnkey automation projects. Through innovative engineering and customer-focused solutions, Neptek helps manufacturers optimize their operations and achieve greater efficiency across their supply chains.