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End of Line Packing Systems

Robotic Palletising

NEPTEK offers a range of robotic and layer palletising solutions incorporating product in-feed conveyors, pallet dispensers, pallet conveyors, automatic pallet wrapping and pallet labelling machines. NEPTEK are official agents for FUJI PALLETISING ROBOTS.

Reach out to us for more information.

Represent FUJI for Robotic Palletising Solutions, with over 20,000 palletising robots installed worldwide, Fuji is unmatched in palletising technology. Fuji developed the first robot for palletising in 1982 and has been improving on them ever since.

FUJI YUSOKI KOGYO CO LTD was established in 1944 and is a Japan-based manufacturer specialising in robotic palletizers. FUJI has more than 60% of the palletising market share in Japan and increases its sales volumes globally every year.

FUJI have a range of robot end effectors to handle virtually any product including bags, boxes, crates, drums, tins amongst many other product types.

Features of the FUJI palletising robot:

  • High Speed. Fastest palletizing robot on the market with speeds up to 1800 cycles per hour.
  • Flexible. Easy to make changes to existing pallet stacking patterns and to add new products and stacking patterns.
  • Various proven gripper head technology to handle most pack types. The gripper head is designed and manufactured by FUJI and is therefore seamlessly integrated with the palletising robot.
  • Easy to program and operate. NEPTEK technicians, based in South Africa, can program the robot and the robot is very simple to operate.
  • Low maintenance cost. Lubrication service every six months and a timing belt change once a year.
  • Low power consumption. 3.5KVA to 6.5KVA. Half that of competitor robots.
  • Full after-sales support. NEPTEK trained service technicians based in Johannesburg, South Africa. Spare parts stock holding at our Johannesburg office.

FUJI have three robot models to select from:

  • EC102 – up to 1200 cycles per hour
  • EC171 – up to 1500 cycles per hour
  • EC201 – up to 1800 cycles per hour. EC-201W is heavy duty model with a payload of up to 320kg (includes the end effector)

Together with the FUJI robot NEPTEK designs, supplies, and integrates the conveyor equipment, pick-off station, pallet conveyors, safety fencing and optional inline semi or fully automatic wrapping machine/s to form a complete end of line palletising solution.

In 2018 NEPTEK took over the FUJI PALLETISING ROBOT agency from WESTWEIGH SYSTEMS and continues to support over 35 FUJI robots still in operation in South Africa, some of which are over 15 years of age.

NEPTEK your partner of choice for robotic palletising solutions – OUR SYSTEMS WORK!!!!

ADVANTAGES

  • Easy to change stacking layer configurations.
  • New products to be palletised can be easily added and configured on the robot.
  • Very low maintenance the robot only needs a service every 6 months.
  • High palletising speeds can be achieved.
  • Low energy consumption compared with conventional robots on the market.
  • Various layout configurations to suit the palletising operation.
  • Trained Neptek service technicians and spare parts in stock.

5kg to 50kg Automatic Weighing, Bagging and Robotic Palletising Line

Bag Palletising Conveyor System

Robotic Bag Palletising

Robotic Case Palletising

Robotic Case palletising

Robotic Palletising of 10kg and 12,5kg Paper Bags of Wheat Flour

The above videos showcased some of the various solutions we have on offer..

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