Pallet Conveyor Systems

Neptek Pallet Conveyor Systems

Neptek pallet conveyor systems are designed to automate the movement of pallets efficiently and safely within factory or warehouse environments. Our pallet conveyor systems are a proven solution for improving productivity, enhancing workplace safety, and optimising logistical operations. Specifically engineered for industrial settings, these systems are ideally suited to link multiple palletising lines to a centralised take-off or dispatch location.

By implementing Neptek pallet conveyor systems, companies can eliminate the need for repetitive and unnecessary forklift movement. Forklifts not only pose a safety risk to personnel but can also cause damage to sensitive equipment and palletising machinery. Replacing manual transport processes with a fully automated pallet handling system greatly reduces these risks, while also increasing overall efficiency.

Neptek’s expertise in materials handling allows for seamless integration of our pallet conveyor systems with existing palletising and pallet wrapping equipment. This capability means clients benefit from a complete end-of-line palletising solution that ensures consistent, automated flow from product packing right through to pallet wrapping and labelling.

In large-scale warehouses and distribution centres, Neptek pallet conveyor systems are designed to work in conjunction with advanced storage and retrieval solutions. Our systems can be effortlessly integrated with Pallet Automatic Storage and Retrieval Systems (ASRS), as well as with Autonomous Mobile Robots (AMRs) and Automatically Guided Vehicles (AGVs). This high level of compatibility facilitates the automation of both pallet receiving and dispatch processes, removing the need for human-operated pallet lifting equipment altogether.

One of the major safety and efficiency concerns in warehouse environments is the reliance on forklifts, especially when operating in tight spaces or around sensitive equipment. Forklift-related accidents, often caused by human error, can be costly and dangerous. Neptek pallet conveyor systems reduce or eliminate these risks by providing a continuous, automated method of pallet movement throughout the facility.

Our Range of Pallet Conveyor Equipment Includes:

• Chain Driven Pallet Roller Conveyors
  For heavy-duty pallet handling in straight-line configurations.
• Multi-Strand Chain Pallet Conveyors
  Ideal for accommodating non-standard pallet sizes and weights.
• Mat-top Chain Pallet Conveyors
  Suitable for stable movement of pallets across long distances.
• Pallet Transfer Cars
  Allow for efficient lateral pallet movement and lane switching.
• Driven Pallet Turn Tables
  Enable directional changes without manual intervention.
• 90° Pop-up Pallet Chain Cross Transfer Units
  Perfect for precise cross-lane pallet transfer operations.
• Pallet Decanting Stations (Tilt Table)
  Facilitate ergonomic unpacking or loading of goods.
• Pallet Vertical Lifts
  Allow for vertical movement of pallets between levels.
• Automatic Pallet Dispensing Magazines
  Deliver empty pallets automatically to the line.
• Automatic Pallet Stacking Magazines
  Stack pallets post-discharge for efficient reuse.
• AGV and AMR Technology
  Integrated mobile robotics for flexible pallet movement.

Advantages of Neptek Pallet Conveyor Systems:

• Eliminate Repetitive Forklift Movement:
  Reducing dependency on forklifts not only saves on fuel and maintenance costs, but also minimises labour overheads and safety incidents.
• Protect Valuable Machinery and Packaging Lines:
  Forklift contact with packing and palletising machinery can result in costly downtime. Automated systems help prevent these issues entirely.
• Enhance Warehouse Safety and Efficiency:
  By replacing forklifts in storage areas, the likelihood of accidents and equipment damage is significantly reduced.
• Automated Pallet Buffering and Accumulation:
  Pallets can be automatically queued or buffered, reducing the need for constant manual handling and ensuring a smoother process flow.
• Improved Traceability:
  Neptek pallet conveyor systems can be integrated with tracking and tracing solutions, offering full visibility of pallet movement throughout the facility.
• Fully Automated Line Discharge:
  Pallets are automatically discharged from palletising stations and routed to the next phase, such as strapping, wrapping, or labelling.
• Consistent Feeding to Packaging Equipment:
  Pallets can be automatically fed to strapping, wrapping or hooding machines, ensuring uninterrupted operation and minimal manual involvement.
• Automated Pallet Labelling Integration:
  Labelling systems can be integrated to mark pallets as they move through the line, enhancing inventory control and shipping accuracy.
• Increased Operational Efficiency:
  With no need to wait for a forklift operator, pallet movement becomes faster and more consistent, improving overall throughput and responsiveness.

Neptek continues to lead in smart automation with advanced pallet handling solutions tailored to client-specific operational needs. Whether in manufacturing or warehousing, Neptek pallet conveyor systems offer a safer, smarter, and more efficient way to manage pallet logistics.